• 08182-268450
  • +91 9880577200
  •  marketing@technorings.in

Facility

Facility at Techno Rings

We offer technologically advanced manufacturing facility and a wide range of production capabilities such as high volume machining, prototypes, assembly, painting, heat-treatment, as well as design & managed inventory services.

Foundry

Moulding Process: Green Sand

  • Disa 030 = 1 Line. –Box Size 535 X 650 X 120 / 340
  • Arpa 300 = 3 Lines.– Box Size 550 X 550 X 110/110
  • Apra 450 = 1 Line. – Box Size 600 X 700 X 200/200

Melting Process

  • 1 Ton Induction Furnace ( Tri Track). -- 2250 KW
  • 500 Kg Induction Furnace ( Dual Track 2 Nos). 450 KW & 350 KW
  • 300 Kg Induction Furnace. (2 Nos). 250 KW & 175 KW

Methoding Design & Development

  • 3 D Modeling.
  • Simulation.
  • 3 D Scanning.

Quality Process

  • Spectro Meter
  • Microscope with Image Analyzer
  • Computerized Universal Tensile Testing machine
  • Carbon Silicon equivalent meter for each furnace
  • Sand Lab
  • Brinell & Rockwell Hardness Testing Machines
  • Temperature Pyrometer
  • Ultrasonic Testing

Other Process/ Facility

  • Sand Plant with Sand cooler – 30 Tons/hr
  • In-house Shot Blasting and Fettling
  • Heat Treatment Furnaces for  Stress Relieving, Tempering, and Normalizing
  • Patterns done by CAD CAM method
  • In house facility of Cold Box shooter for Core Making
  • Casting Simulation done for New Product Development

Machining Process

Machining Process

  • VMC = 10 Nos (Pallet Changer)
  • VMC = 08 Nos (4th Axis Indexing Table)
  • VMC = 07 Nos (4th Axis Rotary Table)
  • VMC = 04 Nos (Rotary Pallet Changer))
  • VMC = 01 Nos ( DTC)
  • CNC = 33 Nos.
  • VTL = 06 Nos.
  • Lathe = 30 Nos.
  • Milling = 08 Nos.
  • Drilling= 14 Nos.
  • Tapping Attach = 05 Nos.
  • Balancing machine = 01 No.

Metrology

  • CO-ORDINATE MEASUREMENT MACHINE (CMM) for component Inspection.
  • Measuring Range: X-700, Y-700, Z-600
  • Programmable auto measurement
  • +/- 180 degrees of bi-directional rotation of stylus allows for complex measurements.
  • Surface Tester
  • Digital Height Gauges
  • Vernier Calipers, Bore Dial Gauges, Micro Meters etc
  • Required Gauges and Fixtures

Heat treatment

Austempered Ductile Iron Heat Treatment

  • 650 kg/Batch - 2 Furnaces
  • Pre Heating
  • Austempring
  • Salt Quenching
  • Cooling

Induction Hardening (4 Machine)

  • Fully CNC Controlled
  • Power: 100 Kw to 125 Kw
  • Frequency: 10000 to 30000 Hz
  • Max Length: 600 mm
  • Max Weight: 30 kgs
  • Case Depth: 1.5 mm to 8 mm

Why techno Rings ?

With in-house production processes including Foundry, Machining and Induction Hardening, the dedicated lines of Techno Rings for each component family ensure Quality & Quantity at Competitive Prices. Our value engineering and R&D support further enhances the quick response by our experienced staff to facilitate the best products and services each time, for every client.

Faiveley Transport a Webtec Company
Tata
Trelleborg
Beralmar
amrep
APA Engineering
Ashok Leyland
Automotive Axis Limited